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Dry gas seals have become the mainstream sealing technology for centrifugal compressors due to their outstanding performance and reliability. They not only effectively prevent gas leakage and ensure stable compressor operation but also perform well under demanding operating conditions, helping extend equipment service life.

Mechanical seal failure is mainly caused by lubrication loss, corrosion, high temperature, and seal face wear. Dry friction, liquid film vaporization, corrosive media, and thermal cracking can seriously damage seal components. In addition, abrasive particles, improper operating conditions, and unsuitable balance ratios may accelerate wear, reduce sealing reliability, and shorten service life.

Dry gas seal failures are mainly caused by poor seal gas quality, improper operation, vibration, and installation issues. Liquid or contaminants entering the seal gas can destroy the gas film and damage seal faces. Proper filtration, correct operating procedures, stable equipment conditions, and reliable auxiliary systems are essential for ensuring long-term seal performance and reliability.

Mechanical seal flushing methods can be classified according to flushing direction and fluid source. Common arrangements include self-flushing, external flushing, reverse flushing, through flushing, and circulation flushing. Different flushing systems help improve seal lubrication, cooling performance, and operational reliability under various working conditions.

This article systematically presents the key selection criteria for metal bellows mechanical seals, analyzing them from multiple dimensions, including medium characteristics, operating conditions, material compatibility, structural optimization, and installation and maintenance, with particular consideration given to corrosive media, high-temperature and high-pressure environments, and particle impact conditions.

Mechanical seal failure can result from improper design selection, material incompatibility, manufacturing defects, installation errors, and abnormal operating conditions. Key issues include lubrication failure, particle contamination, vibration, and chemical erosion.

This comparison shows that tandem mechanical seals involve higher system complexity, operating consumption, and maintenance workload, often resulting in oil contamination and poorer on-site conditions. In contrast, dry gas seals provide lower overall consumption, simpler operation, cleaner environments, and high safety and reliability, making them a more efficient and environmentally friendly sealing solution.